Daihatsu 5DK-20 Crankshaft repair | RA Power Solutions forty-three years of experience

Daihatsu 5DK-20 crankshaft has been successfully repaired by RA Power Solutions technicians on board a vessel recently. A leading shipping company based in Greece operating more than fifty container vessels approached RA Power Solutions to repair the crankshaft of Daihatsu 5DK-20 on the vessel.

The main challenge was that the crankpin no. 03 of Daihatsu 5DK-20 met with a serious accident damaging the radius fillet of both sides of the crankpin. They had a stopover of only 18 hrs at Mundra Port India.

In fact, the owners disparately tried to get the crankpin repaired in Dubai and approached leading companies but none of them was able to repair the crankpin with a damaged radius filet.

Major Technical Details Of Daihatsu 5DK-20 Crankshaft

S. NOCrankshaft Details
1.Engine MakeDaihatsu
2.Engine Model5DK-20
3.Crankpin Diameter Standard170 mm
4.Crankpin Bearing Width78 mm
5.Place of execution of crankshaft repairMundra Port India
Before grinding and polishing of Daihatsu 5DK-20 crankshaft
Picture Showing Before Grinding and Polishing of Daihatsu 5DK-20 crankshaft
Crankshaft grinding of Daihatsu 5DK-20
Crankshaft grinding of Daihatsu 5DK-20

Action taken by RA Power Solutions for successful repair of Daihatsu 5DK-20 Crankpin

  • Dimensional inspection of the crankpin no. 03 was done by the technicians and an ovality of 0.49 mm with deep bearing marks, rough surface, etc was observed.
  • The radius fillet of both sides of crankpin no. 03 was damaged badly in fact the original profile of the fillet radius of Daihatsu crankshaft was lost due to an accident.
  • Hardness and crack detection tests were undertaken and were found within limits.
  • Deflection was also within the parameters.
  • Our technicians with the help of specially designed compact dedicated tooling for repair of crankpin having small bearing width used the equipment. They reduced the diameter of the crank pin by 1.0 mm and maintained the final diameter of 169.00 mm. Maintaining the tolerance within 0.02 mm, the preparation & formation of radius fillet on both sides of the crank pin was a challenge which was done by our technicians within 18 hours of boarding the vessel.
  • In this case of Daihatsu 5DK-20 the crank pin bearing width is only 78 mm and with our specially designed equipment it was possible to undertake the grinding.No other company have the compact tooling to undertake such repairs on site without removing it from the engine block.
  • The bearing is only 1.0 mm undersize and was supplied by RA Power Solutions. The engine was commissioned during the presence of our technicians on board the vessel.
Daihatsu 5DK-20 after Grinding & Polishing
Daihatsu 5DK-20 after Grinding & Polishing
Crankpin Daihatsu 5DK-20 after Repair
Crankpin Daihatsu 5DK-20 after Repair

RA Power Solutions is ISO 9001:2015 (Quality Management System) & ISO 14001:2015 (Environmental Management System) certified approved company.

We have been regularly executing onsite crankshaft repairs and crankshaft grinding in Dubai, Oman, Saudi Arabia, Qatar, Abu Dhabi, Sharjah, Ajman, Umm Al-Quwain, and Fujairah, Bahrain, Kuwait, Iraq, Antigua and Barbuda, Belize, Dominica, Dominican Republic, Grenada, Guyana, Haiti, Jamaica, Saint Kitts and Nevis, Saint Lucia, Saint Vincent and the Grenadines, Trinidad, and Tobago, etc.

For more details of the Repair of engine and supply of bearings please email us on rajshahani@rapowersolutions.com, info@rapowersolutions.com Call at +91 9582647131, or +91 9810012383.

Compressor Crankshaft Grinding and Polishing Onsite

RA Power Solutions was approached by a leading Fertilizer producing company based in north India regarding the requirement of onsite grinding and polishing of compressor crankshaft.

The company has five high-capacity CO2 compressors which have been imported from a leading company based in Europe.

Our team consisting of three technicians along with onsite crankshaft grinding equipment was deputed to the site and following was observed:

Details of CO2 Compressor Crankshaft:

S. NOCrankshaft Details 
1Engine Make/ Model CO2 COMPRESSOR
2Crankpin Diameter Standard 317.30 MM
3Crankpin Bearing Width 210.00 MM
4 Main Journal diameter 330 mm & 317.30 mm
5Main Journal Width 370 mm & 225 mm
6 Place of execution of crankshaft repairFertilizers & Chemicals Plant in India
  • On dimensional inspection of crankpin it was observed that crankpin nos. 02 developed excessive ovality. It also had deep line marks due to the failure of bearings which are of babbitt white metal type.
  • All the remaining crankpins were inspected and rough surfaces including bearing line marks were observed.
  • The main journal having a standard diameter of 330 mm also had a rough surface and required polishing.
Damage crankpin of CO2 Compressor
Damage crankpin of CO2 Compressor
Damage of crankpin no. 6 of Compressor
Damage of crankpin no. 6 of Compressor
Onsite repair of damaged crankshaft of CO2 Compressor
Onsite repair of damaged crankshaft of CO2 Compressor
Picture showing before polishing of Main Journal
Picture showing before polishing of Main Journal

Action taken by RA Power Solutions

Considering the fact that the main journal having a diameter of 330 mm having a rough surface and bearing line marks it was decided to remove the crankshaft from the compressor.

RA Power Solutions technicians submitted a drawing of V-Block which were manufactured in the factory for placement of crankshaft.

The grinding of crankpin no. 02 was undertaken and the final dimensions were maintained between 315.58 mm to 315.60 mm. The ovality of only 0.02 mm was observed.

All the remaining 05 crankpins were polished, removing the line marks and improving the surface finish. The surface finish after polishing was observed at less than 15 RA value.

All the main journals were also polished onsite removing the ovality to some extent and improving the surface finish again to less than 15 RA value.

Crack detection test of compressor crankshaft before grinding
Crack detection test of compressor crankshaft before grinding
CO2 Compressor Crankshaft Inspection and Repair on site
CO2 Compressor Crankshaft Inspection and Repair on site

Advantage of getting the crankshaft grinding/ Polishing done by RA Power Solutions

  • RA Power Solutions is the only company in India having experience of forty-three years in crankshaft repair.
  • We have ready availability of equipment up to 700 mm diameter. The equipment is portable and lightweight and can be taken to any site all over the world as accompanied baggage. The modification in the onsite crankshaft grinding and polishing equipment is possible as per the site requirement.
  • In this case since the main journal diameter was to be polished the V-Block was designed and fabricated onsite.
  • RA Power Solutions as a protocol undertakes all the checks prior to grinding and polishing like cracks by MPI, Hardness test, deflection, etc.
  • We also manufacture babbitt white metal bearings and do rebabbitting of old bearing up to 1500 mm diameter.
After Grinding and polishing taken deflection of CO2 Compressor Crankshaft
After Grinding and polishing taken deflection of CO2 Compressor Crankshaft
Main Journal of CO2 compressor after polishing
Main Journal of CO2 compressor after polishing

For more information on crankshaft grinding services, insitu crankshaft grinding and polishing, onsite crankshaft repair, or crankshaft polishing services email us at rajshahani@rapowersolutions.com, info@rapowersolutions.com Call at +91 9582647131,+91 9810012383.

Crankshaft Grinding Machine | Cylindrical Shaft Grinding and Polishing Machine | Crankshaft Grinding

RA Power Solutions is having more than forty years of experience in the field of repair, overhaul, and maintenance of high-capacity marine diesel engines installed on board the vessel and land-based diesel generating sets used for various applications. We are crankshaft specialists and have executed successfully onsite repair of crankshafts up to 700 mm diameter number exceeding more than 10,000 all over the world.

Cylindrical Shaft Grinding and Polishing Machine

Two decades back, RA Power Solutions developed and manufactured an onsite crankshaft grinding machine and onsite cylindrical shaft grinding machines having a range starting from 35 mm to 700 mm in terms of the diameter of the shaft on date more than 70 machines have been sold all over the world.

Insitu Crankshaft Grinding Machine Ready for Dispatch
Insitu Crankshaft Grinding Machine Ready for Dispatch
Accessories for Crankshaft Grinding Machine
Accessories for Crankshaft Grinding Machine

Our clients include companies providing services to industries and shipping companies, large industries, and workshops undertaking repairs of heavy equipment. The complete range of onsite crankshaft grinding machines and polishing machines is designed for high precision and a high volume of repair in a short duration.

It is a highly technological in situ grinding machine with a simple control system to deliver and maintain the international standards in terms of tolerances after grinding.

Construction of In Situ Crankshaft Grinding and Polishing Machine

The main casing of the onsite crankshaft grinding machine is made up of titanium steel which has a strong structure and high vibration absorption properties. This has been of great benefit, especially while undertaking grinding and polishing of crankshaft and all cylindrical shafts on board a moving vessel.

Crankshaft Grinding Machine for Bigger Diameter
Crankshaft Grinding Machine for Bigger Diameter

The other benefits are as follows:

  • Keep the temperature constantly low
  • Reduce the vibration on the machine
  • Improvement in strength The advanced technique of the onsite crankshaft grinding machine makes grinding and polishing very easy

The in situ crankshaft grinding & polishing machine has the following capabilities:

  • Range starting from 35 mm to 700 mm which covers crankshaft of most popular engines and their models.
  • Lightweight, compact, and easy to carry to any destination.
  • Easy to operate and maintain.
  • Does not require any day-to-day maintenance.
  • The crankshaft Grinding Machine is designed to maintain tolerance within 10 to 20 microns depending on the diameter of the shaft.
  • RA value with the Surface finish of fewer than 0.2 micrometers is achieved.
  • Compact nature of in situ crankshaft grinding and polishing machine facilitates to enter from even the smallest inspection window of the engine block.
  • Vibration is less and with a low noise level.
  • No heat is generated, easy to operate.
  • Free onsite training is provided for the operation of in situ crankshaft grinding and polishing machines.
  • Machine can be operated round the clock.
  • Options Available for Pneumatic Drive or Electrical Drive.
  • Highly recommended for crankshaft rebuilding, Cylindrical shaft grinding, and polishing.
Assembly of Crankshaft Grinding Machine with Pneumatic Motor
Assembly of Crankshaft Grinding Machine with Pneumatic Motor

The insitu crankshaft grinding and polishing machine is supported with complete data on crankshafts of popular makes and models of the engine giving the diameter, bearing width, and all the important parameters which are required for grinding of the crankshaft. The onsite crankshaft grinding and polishing machine is priced low and can be recovered in 2-3 grinding assignments.

For any details on crankshaft grinding, cylindrical shaft grinding and polishing machine, or crankshaft grinding machine manufacturers, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Hand Polishing of Crankshaft Journals | Crankshaft Grinding Equipment | Main Journal Grinding

The crankshaft is the heart of the engine and is the most important/expensive component. It is necessary that the crankpin journal and main journal of the crankshaft are periodically inspected and polished. This not only enhances the life of the bearing but saves the crankshaft from any damage in case it is properly polished.

The oil film between the crankpin/main journal and bearings is too thin while the engine is in operation. In case the main journal and crankpin have roughness, burr, pitting, and line marks it can result in the discontinuation of oil film and failure of bearing causing damage to the crankshaft.

RA Power Solutions during the working on crankshafts of marine Engines for the last four decades have observed that non-conventional methods for polishing of main journal and crank pin journal are adopted to put the engine back in operation.

The non-conventional methods used are as follows:

I) Polishing of crankpin journal and main journal by Jute rope.
II) Polishing of crankpin journal and main journal by various grinding and polishing mediums.

Consequences of Hand Polishing on Crankpin
Consequences of Hand Polishing on Crankpin
Polishing of Crankpin by Jute Rope
Polishing of Crankpin by Jute Rope

We observed that following these unconventional and nontechnical processes for polishing the crankshaft does not remove the line marks or the various other abnormalities which do get developed. In some cases, since this process has no control excessive taper and ovality are created resulting in the failure of the bearing and crankshaft.   

Crankpin and Main Journal Polishing Made Easy:

RA Power Solutions by introducing a lightweight, compact onsite crankshaft polishing machine has made the crankshaft repair process simple with minimum downtime of the engine. The polishing and grinding machine are inserted from the engine block and a polishing crankpin is undertaken. The onsite crankshaft grinding and polishing machine is capable of maintaining a surface finish better than the international standards i.e. 0.2 RA value.

Grinding of Crankpin by Onsite Crankshaft Grinder on Vessel
Grinding of Crankpin by Onsite Crankshaft Grinder on Vessel
Crankshaft Grinding and Polishing Machine
Crankshaft Grinding and Polishing Machine

Suggestions:

RA Power Solutions strongly suggest that the polishing of the crankpin should be undertaken periodically as a routine maintenance process. This will not only extend the life of the bearings but also save the crankshaft from any major breakdown.

We offer two options to our clients either they can call our technicians who will visit their site with the portable on-site Crankshaft polishing equipment and undertake the polishing of the crankshaft. Alternatively, we also manufacture onsite crankshaft polishing machines which are simple to operate. More than 70 onsite crankshaft grinding and polishing machines have been sold all over the world.

Before and After Grinding of CR Pin
Before and After Grinding of CR Pin
Crankpin After Grinding of Crankshaft
Crankpin After Grinding of Crankshaft

RA Power Solutions offers a cutting-edge crankshaft polisher machine that revolutionizes the process of crankshaft polishing. The crankshaft polisher machine is designed to enhance the crankshaft’s performance, durability, and overall efficiency, ultimately optimizing the engine’s performance.

Our commitment to quality and innovation makes their crankshaft polisher machine a go-to solution for clients seeking top-notch results. Trust in RA Power Solutions to deliver excellence in crankshaft polishing, meeting the highest industry standards and exceeding customer expectations.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions) having more than forty years of experience in the field of onsite repair of high-capacity engines. After extensive trials and research, he has developed onsite crankshaft grinding and polishing equipment for saving the crankshaft from rejection.

For any queries about main journal grinding, onsite crankshaft polishing services, crankshaft journal machining, and Crankshaft Polisher machine please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Grinding & Polishing Machine | Onsite Cylindrical Grinding Machine

Crankshaft is considered to be a heart of the engine. It is important that all the parameters recommended by engine manufacturers are strictly maintained for continuous and satisfactory performance of the engine.

It is observed that crankshaft failure can happen at any time in spite of excellent maintained engine. Secondly, due to continuous running of a diesel engine wear and tear, development of taper and ovality, pitting, and rough surface is developed. This needs to be corrected. By introduction of onsite crankshaft grinding and crankshaft polisher machine, RA Power Solutions has made onsite crankshaft grinding and polishing easy. Now there is no need of removing the crankshaft and sending it to the workshop for repairs.

Crankshaft Grinding and Polishing Machine
Crankshaft Grinding and Polishing Machine

With our revolutionary onsite crankshaft grinding and onsite polishing machine, it is possible to do the repair crankshaft onsite.

Crankshaft grinding & crankshaft polishing machine has the following features:

  • The crankshaft grinding machine is available in the range of 30 mm to 700 mm which covers crankshafts of small to high-capacity engines.
  • The performance of onsite crankshaft grinding machine manufactured by RA Power Solutions is a proven, solution-focused approach with guaranteed results in terms of tolerances. By using onsite crankshaft grinding machine, shipping companies, diesel power plant, and drydocks have reduced the downtime considerably and save money which really matters due to competition.
Crankshaft Grinding Machine of High Diameter
Crankshaft Grinding Machine of High Diameter
  • The onsite crankshaft grinding and polishing is undertaken by the same equipment. Every time engine is open for major overhauling, crank pin and main journal of crankshaft can be polished to remove the bearing line marks and to improve the surface finish. This increases the life of bearing and avoids crankshaft from breakdown.
  • The crankshaft grinding and crankshaft polishing machine is designed to provide workshop quality service onsite, drydock or even while sailing of the vessel. The crankshaft grinding equipment has minimum vibrations, manufactured of titanium alloy which absorbs the vibrations. This facilitates to maintain close tolerances of crankpin and main journal of the crankshaft even while sailing of the vessel.
  • 24/7 global support services are provided for any guidance for operation and maintenance of the onsite crankshaft grinding machine. A training program is designed and arranged onsite covering all the aspects of the operation and maintenance of the machine.
  • Machine is priced low and has the capability to generate high revenue in a short time. The onsite crankshaft grinding machine is supplied complete in all respect and ready to operate with consumables sufficient to repair one crankshaft.
Crankshaft Grinding Machine for Small Diameter
Crankshaft Grinding Machine for Small Diameter
  • RA Power Solutions maintains a large databank of crankshafts of reputed diesel engine manufacturer and their models.

The author is Mr. Raj Shahani, Managing Director of the company. He is having 40 years of experience in grinding of crankshaft, polishing of crankshaft and all services related to repair of engines and supporting equipment. He has designed and developed the portable crankshaft grinding machine to save time and money.

We will be pleased to share more information regarding onsite crankshaft grinding and polishing machine, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Onsite Crankshaft Grinding Machine Ready for Dispatch
Onsite Crankshaft Grinding Machine Ready for Dispatch
Accessories of Onsite Crankshaft Grinding and Polishing Machine
Accessories of Onsite Crankshaft Grinding and Polishing Machine

Crankshaft Repair | Crankshaft Grinding and Crankshaft Polishing – RA Power Solutions

The concept of onsite repair of crankshaft is getting popular with the introduction of a portable lightweight on-site crankshaft grinding machine. Now it is possible to undertake crankshaft repair, crankshaft grinding and polishing on site without dismantling the crankshaft from the engine.

On-site Crankshaft Repair, Crankshaft Grinding, and Crankshaft Polishing costs low with minimum downtime and inconvenience as it does not require removal of crankshaft from the engine block, packing, and transportation to the designated workshop for repair by grinding or polishing process.

Advantage of trusting RA Power solutions

  • First company based in Asia having experience of four decades in Crankshaft Repair, Crankshaft Grinding and Crankshaft Polishing.
  • All repairs of crankshaft and process followed for grinding of crankshaft and polishing of crankshaft are approved by class agencies of repute like DNV, Lloyds and various inspecting organisations spread all over the world.
  • The repair of crankshaft is executed with a guarantee for the satisfactory performance, the pre and final inspection reports before and after grinding and polishing crankshaft are submitted.
  • Technicians executing the repair of crankshaft onsite are highly skilled, trained in our factory on a dummy crankshaft in order to understand the techniques for successful repair of the crankshaft. Some of our technicians have experience of more than 45 years.
  • The onsite inspection and polishing of crankshaft repair is recommended to enhance the life of crankshaft and bearings.
  • RA power solutions offer and undertake inspection and polishing of crankshaft on board a vessel at a nominal cost.
  • During our working of four decades on diesel power plant, shipping companies we have undertaken Crankshaft Repair, Crankshaft Grinding and Crankshaft Polishing number exceeding more than 10,000.
On-site crankshaft repair
On-site crankshaft repair

Conclusion:

RA power solutions has team of technicians with valid CDC from Panama, Palau, and India and can travel all over the world with short notice.

On-Site Crankshaft Grinding
On-Site Crankshaft Grinding
Crankpin grinding and polishing
Crankpin grinding and polishing

For more details regarding crankshaft grinding, on site crankshaft repair, onsite crankshaft grinding and polishing please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

On-Site Crankshaft Grinding Machine | Crankshaft Polishing Machine

Crankshaft grinding machines are designed to maintain the accurate tolerances as per the engine manufacturer’s recommendation.

Generally, it is observed that even for the higher diameter of crankpin and main journal of the crankshaft the tolerances do not exceed more than 0.05mm in order to achieve such close tolerances of crankpin and main journal of crankshaft RA power designs and manufactures on-site crankshaft grinding machine which has the capability to maintain the close tolerance of even 0.01mm/0.02mm which is far better than the close tolerance specified by the engine manufacturers.

The on-site crankshaft grinding machine and crankshaft polishing machine manufactured by RA power solutions has the following features:

  • Crankshaft grinding machine is designed in a way that it can be inserted from the inspection window of the engine block thus there is no need of removal of the crankshaft from the engine block.
  • In case of space restrictions, RA power has the capability to design the equipment according to the space available on site for grinding or polishing of crankshaft/turbine/alternator shaft/rotor shaft etc…
  • The on-site crankshaft grinding machine is lightweight portable and can be easily carried to the site all over the world. The crankshaft grinding machine is packed in the suitcase and is carried as accompanied baggage accepted by all international airlines.
  • The main body of crankshaft grinding equipment is manufactured out of titanium alloy which is lightweight and can absorb the vibrations this feature of crankshaft grinding machine facilitates RA power technicians to undertake crankshaft repair on board the vessel while it is sailing, maintaining the close tolerances within 20 microns.
  • Crankshaft grinding machine designed and manufactured by RA power can presently work up to 700mm diameter which we are in process of extending up to 1000mm.
Crankshaft grinding machine for repair and grinding
Crankshaft grinding machine for repair and grinding
Crankpin grinding on board the vessel
Crankpin grinding on board the vessel

Conclusion

RA Power has sold more than 70 crankshafts grinding machines all over the world which are performing satisfactorily the cost of the machine is low and is affordable for repair workshop, shipping company, power plants, etc…

For more information on onsite crankshaft polishing machine, crankshaft grinding machine, or onsite grinding and repair by crankshaft machine email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Onsite Crankshaft Grinding | Crankshaft Repair | Crankshaft Polishing and Grinding – RA Power Solutions

RA Power Solutions undertakes Onsite Repair and Grinding of Crankshaft up to diameter of 700 mm. The experience technicians travel with light weight latest design of On site Crankshaft Grinding Machine to execute the Crankshaft Repair. The On site Crankshaft Grinding Machine has following benefits to the clients.

Crankshaft Grinding Wartsila 18 V32
Crankshaft Grinding Wartsila 18 V32

The Benefits:

  • You do not need to remove the Cranks shaft from the engine or press.
  • We save your time: – some of these repairs can be carried out as little as 24 hours.
  • We save your money: – The engine does not have to be stripped down and transported or reassembled. The savings on this alone are usually very significant.
  • We keep your plant running: – Downtime is minimized so that you can be back into operation and earning money sooner.
Insitu Crankshaft Grinding
Insitu Crankshaft Grinding
  • Machining and polishing of Crankshaft and Crankpin are carried to OEM tolerances and surface finish specifications.
  • We cover standard Crankshaft diameter ranging from 30 mm to 700 mm.
  • Our patented orbital equipment rotates around damaged crankpin journal using the radius as a datum.
  • We can also Hone and Polish your crankpin if the damage is slight or you just want to improve the surface finish up to 0.3 micron Ra Value.

For more information on on site crankshaft grinding, onsite crankshaft repair on vessel, onsite crankshaft machining and polishing, onsite crankshaft maintenance services, or insitu crankshaft grinding please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Repir ofCrankshaft MAN B& W
Repair of Crankshaft MAN B& W
Onsite Crankshaft Grinding
Onsite Crankshaft Grinding

Crankshaft Grinding Machine -Crankshaft Repair Tools- Mobile Machining of Crankshaft

In case of failure of crankshaft or bearing on a vessel/stationary power plant it results to extremely high cost for repairs and with long downtime. RA Power Solutions manufactures and exports onsite and insitu crankshaft grinding, and crankshaft grinding machine which saves considerable cost of repair and save time as disassembly of the crankshaft and transport to the workshop is not required.

Portable Crankshaft Grinding Machine
Portable Crankshaft Grinding Machine

The insitu crankshaft grinding machine performs and delivers the same quality standards which are achieved by old-designed, conventional bench-type crankshaft grinding machine.

Advantages of using RA Power Solutions Onsite Crankshaft Grinding Machine and Mobile Machine:

  • The company having more than 40 years of experience in grinding and repair of crankshafts of high-capacity marine and industrial engines and understands the importance of maintaining tolerances as per OEMs.
  • It is a highly advanced technology grinding machine which is designed to take the stress while machining and polishing of crankshaft, crankpin, and main journal.
  • Crankshaft Grinding Machine is lightweight and compact and can be easily taken to the site all over the world as accompanied baggage.
Crankshaft Grinding Machine Packed For Dispatch
Crankshaft Grinding Machine Packed For Dispatch
Crankshaft Grinding Machine Accessories Packed for Dispatch
Crankshaft Grinding Machine Accessories Packed for Dispatch
  • Customized tooling adapting to all makes of engine and models. Machine available in the range of 60 mm to 700 mm.
  • Onsite grinding of crankpin and main journal is possible with this grinding tool.
  • Onsite Crankshaft Machine is easy to operate and training is provided.
  • Machine body is made from titanium which results to the minimum vibration while in operation. Machines can be used on vessel while sailing.
  • The machine is designed to undertake onsite repair of crankshaft of all popular model of engines like Yanmar, Wartsila, Daihatsu, Man B&W, Mirrlees Blackstone, Ruston & Caterpillar, etc.

The company has sold more than 70 machines all over the world. It is highly recommended for repair workshops, power plants, shipping, and engineering companies.

For more information on crankshaft repair tools, and crankshaft grinding, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Grinding of Crankshaft on a Moving Vessel
Grinding of Crankshaft on a Moving Vessel
Grinding of Crankshaft in a Power Plant by Crankshaft Grinder
Grinding of Crankshaft in a Power Plant by Crankshaft Grinder
Grinding of Crankshaft on VBlock by Crankshaft Grinding Machine
Grinding of Crankshaft on VBlock by Crankshaft Grinding Machine

Turbine, Rotor and Alternator Shaft Grinding and Polishing | Onsite Turbine Shaft Grinding

Failure of bearing due to over load or accident results to development of taper and ovality on turbine, alternator, rotor shaft. In certain cases the deep bearing line marks are developed and bearing surface becomes rough. This needs to be corrected.

RA Power Solutions undertake grinding and polishing of crankshaft, rotor shaft, turbine shaft, alternator from last 4 decades. We are the leaders in extending the grinding and repair services.

The main features of turbine, alternator, rotor shaft grinding and polishing are as following:

  • Initial inspection of turbine, alternator, and rotor shaft is undertaken by experienced technicians. They carry all latest instruments to check dimensions, hardness, surface roughness, crack detection, taper and ovality. It is of great importance that proper inspection by Qualified and Experienced Engineer is conducted.
  • Latest breed of turbine, alternator, rotor shaft grinding and polishing equipment is available with us having capacity up to 700 mm diameter.
  • On site grinding and polishing equipment used by RA Power Solutions is light and compact. Easy to carry to site and can be fitted on the damaged diameter of turbine, alternator and rotor shaft. It is important as minimum disassembly of the parts is required.
Grinding & Repair of Crankshaft After Major Accident
Grinding & Repair of Crankshaft After Major Accident
  • The turbine, alternator, rotor shaft grinding equipment is capable of maintaining close tolerance even up to 20 microns with surface finish of 0.15 Ra value which is far better then the international standard.
  • All the repairs of turbine, alternator, and rotor shaft are executed with guarantee.

RA Power Solutions also manufactures white metal Babbitt bearing up to 1500 mm and rebabbitting of old bearings which get worn out or damage is done.

We have offered Onsite turbine shaft grinding services to many countries, including Bangladesh, Dubai, Singapore, Italy, the United Kingdom, South America, Ecuador, Nigeria, the Philippines, Columbia, the United Arab Emirates, and Qatar, etc.

Contact rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more details on onsite turbine shaft grinding, on site crankshaft grinding, alternator shaft grinding and polishing.

Grinding of Main Journal on Board a Vessel
Grinding of Main Journal on Board a Vessel
Grinding of RotorShaft
Grinding of RotorShaft