Compressor Crankshaft Grinding and Polishing Onsite

RA Power Solutions was approached by a leading Fertilizer producing company based in north India regarding the requirement of onsite grinding and polishing of compressor crankshaft.

The company has five high-capacity CO2 compressors which have been imported from a leading company based in Europe.

Our team consisting of three technicians along with onsite crankshaft grinding equipment was deputed to the site and following was observed:

Details of CO2 Compressor Crankshaft:

S. NOCrankshaft Details 
1Engine Make/ Model CO2 COMPRESSOR
2Crankpin Diameter Standard 317.30 MM
3Crankpin Bearing Width 210.00 MM
4 Main Journal diameter 330 mm & 317.30 mm
5Main Journal Width 370 mm & 225 mm
6 Place of execution of crankshaft repairFertilizers & Chemicals Plant in India
  • On dimensional inspection of crankpin it was observed that crankpin nos. 02 developed excessive ovality. It also had deep line marks due to the failure of bearings which are of babbitt white metal type.
  • All the remaining crankpins were inspected and rough surfaces including bearing line marks were observed.
  • The main journal having a standard diameter of 330 mm also had a rough surface and required polishing.
Damage crankpin of CO2 Compressor
Damage crankpin of CO2 Compressor
Damage of crankpin no. 6 of Compressor
Damage of crankpin no. 6 of Compressor
Onsite repair of damaged crankshaft of CO2 Compressor
Onsite repair of damaged crankshaft of CO2 Compressor
Picture showing before polishing of Main Journal
Picture showing before polishing of Main Journal

Action taken by RA Power Solutions

Considering the fact that the main journal having a diameter of 330 mm having a rough surface and bearing line marks it was decided to remove the crankshaft from the compressor.

RA Power Solutions technicians submitted a drawing of V-Block which were manufactured in the factory for placement of crankshaft.

The grinding of crankpin no. 02 was undertaken and the final dimensions were maintained between 315.58 mm to 315.60 mm. The ovality of only 0.02 mm was observed.

All the remaining 05 crankpins were polished, removing the line marks and improving the surface finish. The surface finish after polishing was observed at less than 15 RA value.

All the main journals were also polished onsite removing the ovality to some extent and improving the surface finish again to less than 15 RA value.

Crack detection test of compressor crankshaft before grinding
Crack detection test of compressor crankshaft before grinding
CO2 Compressor Crankshaft Inspection and Repair on site
CO2 Compressor Crankshaft Inspection and Repair on site

Advantage of getting the crankshaft grinding/ Polishing done by RA Power Solutions

  • RA Power Solutions is the only company in India having experience of forty-three years in crankshaft repair.
  • We have ready availability of equipment up to 700 mm diameter. The equipment is portable and lightweight and can be taken to any site all over the world as accompanied baggage. The modification in the onsite crankshaft grinding and polishing equipment is possible as per the site requirement.
  • In this case since the main journal diameter was to be polished the V-Block was designed and fabricated onsite.
  • RA Power Solutions as a protocol undertakes all the checks prior to grinding and polishing like cracks by MPI, Hardness test, deflection, etc.
  • We also manufacture babbitt white metal bearings and do rebabbitting of old bearing up to 1500 mm diameter.
After Grinding and polishing taken deflection of CO2 Compressor Crankshaft
After Grinding and polishing taken deflection of CO2 Compressor Crankshaft
Main Journal of CO2 compressor after polishing
Main Journal of CO2 compressor after polishing

For more information on crankshaft grinding services, insitu crankshaft grinding and polishing, onsite crankshaft repair, or crankshaft polishing services email us at rajshahani@rapowersolutions.com, info@rapowersolutions.com Call at +91 9582647131,+91 9810012383.

Repair of MAN B&W Model 5L 16-24 by Using Onsite Crankshaft Grinding Machine

MAN Engine Model no. 5L 16/24 is a very common installation on vessels and the engine is used as Generator. The Crank Pin diameter of MAN Engine Model no. 5L 16/24 is only 130mm and the bearing width is 56 mm. In other words, it is about 2 inches 

This makes the onsite crankshaft repair very difficult due to limited space in between the two webs. Most onsite crankshaft repair companies based in Europe don’t have the equipment and the technology to undertake grinding/ repair of crankpin of MAN Engine Model no 5L 16/24. The repair companies always suggest to remove it from the engine block and send it to workshop for crank pin grinding or reject the crankshaft.

We successfully executed the repair of the crankshaft of MAN Engine Model no. 5L 16/24. Details are as mentioned below:

S. NO Crankshaft Details 
1Engine Make MAN B&W
2Engine Model 5L 16/24
3Crank pin Diameter Standard 130 mm
4Crankpin Bearing Width 56 mm
5Place of execution of crankshaft repair Port of Castellon Spain

Details of Crankshaft repair job executed by RA Power Solutions technicians at a port of Castellon Spain.

  • The damaged crankpin was checked for taper & ovality and it was observed 0.49 mm.  
  • Deep bearing line marks were observed. 
  • All other parameters like hardness and crack detection by MPI were checked and no abnormality was found. 
  • The crankpin was ground to an undersize of 1.0mm.           
Damage of crankpin
Damage of crankpin
Radius fillet damaged
Radius fillet damaged

Supply of Undersize Bearing for MAN Engine Model No. 5L 16/24

It is obvious that whenever grinding is undertaken there is requirement of undersize bearing. In this case of MAN Engine Model no. 5L 16/24, RA Power Solutions arranged and supplied 1.0 mm undersize crankpin bearing to the client.

We maintain a large stock of standard & undersize bearings of crankpin & main journal of popular make & model of engines like Yanmar, Daihatsu, MAK and MAN B&W, etc. 

The Engine was commissioned in presence of our technicians and performance was found to be satisfactory. 

Hardness check of crankpin MAN B&W Model 5L 16/24
Hardness check of crankpin MAN B&W Model 5L 16/24
Engine of CME-MAN B&W 5L 16/24 Crankpin grinding
Engine of CME-MAN B&W 5L 16/24 Crankpin grinding
Crack detection by MPI
Crack detection by MPI
MAN B&W 5L 16/24 Crankpin under grinding progress
MAN B&W 5L 16/24 Crankpin under grinding progress
Crankpin after successful repair
Crankpin after successful repair
Crankpin after grinding & polishing
Crankpin after grinding & polishing

For more details on the crank pin grinding machine please email us at info@rapowersolutions.com, or rajshahani@rapowersolutions.com, Call at +91 9582647131,+91 9810012383.

Wartsila VASA 12V32 LN Crankshaft Repair

RA Power Solutions was approached by a leading Cement manufacturing Plant based in Nepal regarding the failure of their Crankshaft of Wartsila Diesel Generator model no. WARTSILA VASA 12V32 LN.

The Cement Plant in Nepal is having multiple numbers of Wartsila diesel generating sets model VASA 12V32 LN, Wartsila 18 V 32, and Wartsila 12 V32. The one number crankpin got damaged due to seizure of the bearing of Wartsila Diesel generating set  Vasa 12 V32 LN.

Wartsila Diesel Generator Crankshaft  main Observations: 

  • On inspection of all the crankpins visually the Bearing of crankpin no. 3 was observed damaged and bearing material was found in the oil sump. 
  • On removal of connecting Rods from crank pin no 3. A & B bank, it was found that the bearing was badly struck to the crankpin diameter and it was a case of bearing failure. 
  • The Bearing was removed from the crankpin and on visual inspection, it was observed that bearing material was embedded on the crankpin. The radius fillet of both sides of the crankpin was found damaged and the profile of the radius fillet was distorted. 
  • After cleaning and little polishing of crankpin to remove the bearing material the crack detection test by MPI method was undertaken. No crack was observed.
  • The hardness was also checked and it was observed in the range of 600 HB in a scattered formation which is considered to be on the higher side.  
  • The crankpin was subject to dimensional inspection and the following dimensions were observed.
    • Minimum diameter observed-   269.02 mm
    • Maximum diameter observed-  270.00 mm

Against the standard diameter of 270 mm, the ovality of 0.98 mm was observed which is considered to be very much on a higher side. 

Installation of onsite crankshaft Grinding machine on Wartsila Crankpin
Installation of onsite crankshaft Grinding machine on Wartsila Crankpin
Surface finish test crankpin of Wartsila 12V32 LN Crankshaft
Installation of onsite crankshaft Grinding machine on Wartsila Crankpin

Achievement by RA Power Solutions in successful Repair of Wartsila Crankshaft 12V32 LN:

The successful repair of damaged crank pin no. 3 of Wartsila Crankshaft 12V32 in a short time of 79 hrs is an achievement, the grinding of crankpin was undertaken nonstop on 24 hours basis by a team of three technicians of RA Power Solutions.

RA Power technicians have undertaken the grinding of crankpin having a standard diameter of  270 mm.  Due to serious damage of crankpin, it is to be undersized by 2.0 mm.

The Wartsila Diesel Generator set has been assembled and is in operation.

We have been regularly undertaking crankshaft repair of Wartsila Diesel engine Model No. 12V32, Wartsila 46, Wartsila 43, Wartsila 12V26, Wartsila 12V20 and can undertake grinding of crankshafts up to 700 mm diameter. 

Grinding of Wartsila 12V32 LN Crankpin
Grinding of Wartsila 12V32 LN Crankpin
Crankpin of Wartsila 12V32 LN Crankshaft after grinding & polishing
Crankpin of Wartsila 12V32 LN Crankshaft after grinding & polishing

For more details of the crank pin grinding machine, wartsila crankshaft repair, and wartsila diesel generator crankshaft email us on info@rapowersolutions.com, rajshahani@rapowersolutions.com, call at +91 9582647131,+91 9810012383.

Daihatsu 6 DK-20 Crankshaft Repair | Onsite Grinding of Daihatsu Engine Crankshaft | Crankshaft Machining In Situ

RA Power Solutions was approached by a company based in Greece regarding a problem faced by them in their auxiliary engine of Daihatsu 6 DK-20.

It was reported that the bearing of crankpin no.3 got damaged.

THE ENGINE DETAILS OF DAIHATSU 6 DK-20 ENGINE ARE AS FOLLOWS:-

S. NO Crankshaft Details  
1 Engine Make Daihatsu
2 Engine Model 6 DK-20
3 Crankpin Diameter Standard 170 mm
4 Crankpin Bearing Width 78 mm
5 Name of Vessel MV ABBA


ACTION TAKEN BY RA POWER SOLUTIONS TO REPAIR THE CRANKSHAFT OF DAIHATSU 6 DK-20:-

  • Technicians on boarding the vessel inspected the crankshaft.
  • The hardness of crankpin no.3 was observed within limits between 210 to 240 HB scale.
  • After a thorough cleaning of crankpin No. 3, the MPI test was done and no cracks or abnormality was observed.
  • Crankpin no. 3 was subject to dimensional inspection.

FOLLOWING ARE THE MAIN OBSERVATIONS:-

a) Minimum diameter observed – 169.10 mm

b) Maximum diameter observed – 169.33 mm

c) Total ovality -0.40 mm

The crankshaft was already undersized to 169.50 mm against the standard size of 170.00 mm.

ACTION TAKEN BY RA POWER SOLUTIONS FOR REPAIR OF CRANKSHAFT OF DAIHATSU 6 DK-20:-

a) The minimum diameter observed after grinding – 168.98 mm

 b) Maximum diameter observed after grinding – 169.00 mm

 c)Total ovality observed after grinding – 0.02 mm

  • After grinding crankpin no. 3, the engine was assembled and put on trial.
  • We will be pleased to share the original pre and final machining inspection reports duly signed by the chief engineer of the vessel which has all the technical details required for the successful repair of the crankshaft.

REPAIR OF CRANKSHAFT OF DAIHATSU 6 DK-20 HAVING CRANKPIN BEARING WIDTH OF ONLY 78 MM:-

It was possible for RA Power Solutions to successfully undertake repair of the crankpin having a bearing width of only 78 mm because we have the equipment which can be placed on the crankpin or main journal diameter having a bearing width of as small as 40 mm.

With this advanced technology and process, no other crankshaft repair company has due to which they either reject the crankshaft or recommend getting it repaired from the workshop.

Crankpin of Daihatsu 6 DK-20 Engine Crankshaft before Repair
Crankpin of Daihatsu 6 DK-20 Engine Crankshaft before Repair
Magnetic Particle Test of Crankshaft of Daihatsu 6 DK-20 Engine
Magnetic Particle Test of Crankshaft of Daihatsu 6 DK-20 Engine
Repair of Crankshaft of Daihatsu 6 DK-20
Repair of Crankshaft of Daihatsu 6 DK-20
Crankshaft Grinding of Daihatsu 6 DK-20
Crankshaft Grinding of Daihatsu 6 DK-20

We have been regularly executing the repairs in Greece, Moldova, Belarus, Australia, Austria, Belgium, Brazil, Cambodia, Colombia, Denmark, Ethiopia, Ghana, Haiti, etc.

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.) and a highly experienced business leader with rich experience of more than 40 years in the field of Power, Heavy, and Shipping industry. He is Technical Adviser to many shipping and heavy industries across the globe.

Mr. Shahani is one of the most enthusiastic professionals and he has all the brilliance of an exemplary leader. He is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For more information on bearings for Daihatsu engine and Daihatsu crankshaft repair contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com or call us at +91 9582647131 or +91 9810012383.

Crankshaft Grinding Machine | Cylindrical Shaft Grinding and Polishing Machine | Crankshaft Grinding

RA Power Solutions is having more than forty years of experience in the field of repair, overhaul, and maintenance of high-capacity marine diesel engines installed on board the vessel and land-based diesel generating sets used for various applications. We are crankshaft specialists and have executed successfully onsite repair of crankshafts up to 700 mm diameter number exceeding more than 10,000 all over the world.

Cylindrical Shaft Grinding and Polishing Machine

Two decades back, RA Power Solutions developed and manufactured an onsite crankshaft grinding machine and onsite cylindrical shaft grinding machines having a range starting from 35 mm to 700 mm in terms of the diameter of the shaft on date more than 70 machines have been sold all over the world.

Insitu Crankshaft Grinding Machine Ready for Dispatch
Insitu Crankshaft Grinding Machine Ready for Dispatch
Accessories for Crankshaft Grinding Machine
Accessories for Crankshaft Grinding Machine

Our clients include companies providing services to industries and shipping companies, large industries, and workshops undertaking repairs of heavy equipment. The complete range of onsite crankshaft grinding machines and polishing machines is designed for high precision and a high volume of repair in a short duration.

It is a highly technological in situ grinding machine with a simple control system to deliver and maintain the international standards in terms of tolerances after grinding.

Construction of In Situ Crankshaft Grinding and Polishing Machine

The main casing of the onsite crankshaft grinding machine is made up of titanium steel which has a strong structure and high vibration absorption properties. This has been of great benefit, especially while undertaking grinding and polishing of crankshaft and all cylindrical shafts on board a moving vessel.

Crankshaft Grinding Machine for Bigger Diameter
Crankshaft Grinding Machine for Bigger Diameter

The other benefits are as follows:

  • Keep the temperature constantly low
  • Reduce the vibration on the machine
  • Improvement in strength The advanced technique of the onsite crankshaft grinding machine makes grinding and polishing very easy

The in situ crankshaft grinding & polishing machine has the following capabilities:

  • Range starting from 35 mm to 700 mm which covers crankshaft of most popular engines and their models.
  • Lightweight, compact, and easy to carry to any destination.
  • Easy to operate and maintain.
  • Does not require any day-to-day maintenance.
  • The crankshaft Grinding Machine is designed to maintain tolerance within 10 to 20 microns depending on the diameter of the shaft.
  • RA value with the Surface finish of fewer than 0.2 micrometers is achieved.
  • Compact nature of in situ crankshaft grinding and polishing machine facilitates to enter from even the smallest inspection window of the engine block.
  • Vibration is less and with a low noise level.
  • No heat is generated, easy to operate.
  • Free onsite training is provided for the operation of in situ crankshaft grinding and polishing machines.
  • Machine can be operated round the clock.
  • Options Available for Pneumatic Drive or Electrical Drive.
  • Highly recommended for crankshaft rebuilding, Cylindrical shaft grinding, and polishing.
Assembly of Crankshaft Grinding Machine with Pneumatic Motor
Assembly of Crankshaft Grinding Machine with Pneumatic Motor

The insitu crankshaft grinding and polishing machine is supported with complete data on crankshafts of popular makes and models of the engine giving the diameter, bearing width, and all the important parameters which are required for grinding of the crankshaft. The onsite crankshaft grinding and polishing machine is priced low and can be recovered in 2-3 grinding assignments.

For any details on crankshaft grinding, cylindrical shaft grinding and polishing machine, or crankshaft grinding machine manufacturers, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Onsite Crankshaft Grinding Machine – We are the Specialist | RA Power Solutions

Removing the crankshaft from the engine block and sending it to the workshop for repairs is no more required. With the introduction of an onsite crankshaft grinding machine, the removal of the crankshaft for repairs is outdated. Crankshaft is an important mechanical component of the engine that performs a conversion between reciprocating motion and rotational motion and works under heavy stresses.

Crankshaft Grinding Machine Accessories
Crankshaft Grinding Machine Accessories
Crankshaft Grinding Machine Packed in a Steel Box for Dispatch
Crankshaft Grinding Machine Packed in a Steel Box for Dispatch
Crankshaft Grinding Machine for Bigger Diameter

RA Power Solutions knowing the importance of crankshafts and repairing them for the last four decades have introduced in situ crankshaft grinding machines with revolutionary technology.

Initially, for a period of 10 years, the onsite crankshaft grinding machines were designed and manufactured for our own use of repairing the crankshaft of main and auxiliary engines, engines installed in diesel power plants, mechanical rotatory equipment, etc.

These onsite crankshaft grinding machines are now sold in the open market and we have been successful in selling more than 70 onsite crankshaft grinding machines all over the world. Machines are available in the range of 35 mm to 700 mm in terms of diameter.

The main features of the onsite crankshaft grinding machine manufactured by us are as follows:

  • Lightweight, portable, and can be taken to any site all over the world.
  • Easy to operate, 7 to 10 days of training for the machinist is enough to understand the operation of the machine.
  • The onsite crankshaft grinding machine is capable to undertake grinding of CR pins, main journal, and also polishing.
  • All types of cylindrical shafts irrespective of their length can be polished and ground.
  • Tolerances in terms of taper and ovality within 0.03 mm can be maintained.
  • A high surface finish below 0.15 RA value is possible.
  • An onsite crankshaft grinding and polishing machine is ideal for shipping companies, diesel power plants, repair workshops, and companies looking for fast and reliable service for the repair of the crankshaft.
  • Unbelievably priced low.
Crankshaft Grinding Machine without pneumatic motor

The crankshaft grinding machine manufactured by RA Power Solutions is a future-ready technology. We provide consultancy, repair services, and machines related to crankshaft repair.

The training and development services to our clients along with the cost and support when required is the principle of the company. All technical support is provided to the customers to ensure that the right use of the machine supplied by us is made with proper process and efficiency.

The crankshaft grinding machine is a testament to RA Power Solutions’ commitment to delivering high-quality services to its clients. Equipped with advanced technology and operated by skilled technicians, the machine can effectively regrind and repair crankshafts of various sizes and complexities.

Onsite Crankshaft Grinding Machine

The author of the blog is Mr. Raj Shahani (Managing Director of the Company). He has more than four decades of experience in the field of crankshaft repair the high-capacity engine. He has developed an onsite crankshaft grinding machine to repair the crankshaft onsite saving an enormous time and money. Contact us today.

For more details regarding crankshaft grinding please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Grinding | Crankshaft Repair Services

RA Power Solutions undertakes onsite crankshaft grinding and crankshaft repair for the diameter ranging from 30 mm to 700 mm.

The small diameter crankshaft is repaired on site without removing the crankshaft from the block. These services are of great use for the engines which are installed in construction-related equipment, compressors, and diesel-driven equipment operating in remote areas.

Our crankshaft repair services of crankshaft grinding and crankshaft repair are proven as we have been extending these services all over the world for the last forty years.

The main feature of onsite crankshaft grinding, onsite crankshaft repair, crankshaft polishing are as following:

  • RA Power design and manufactures on site crankshaft grinding equipment as per the site requirement and space constraints Hence there is no compromise with the quality after the repair of the crankshaft.
  • All the parameters of the crankshaft grinding are maintained strictly as per the manufacturer’s recommendations and tolerances. An inspection report in detail is submitted to the client.
  • In RA Power Solutions, we give great importance to the calibration of the crankshaft and inspection in detail by experienced technicians which helps us to plan the right strategy and selection of the right equipment for onsite grinding and onsite repair of crankshaft.
  • We possess the latest breed of inspection instruments including the instruments for the NDT test which helps us to find out the exact fault in the crankshaft resulting in successful repairs.
  • Replacement of crankshaft in case of breakdown by new crankshaft or reconditioned crankshaft is our expertise. The crankshaft of an auxiliary engine can also be replaced while sailing the vessel.
Inspection of Crankpin is in Process
Inspection of Crankpin is in Process
Grinding of Crankpin by Crankshaft Grinding Machine is in Process
Grinding of Crankpin by Crankshaft Grinding Machine is in Process

Our services for crankshaft grinding and repair are available 24*7. Technicians can fly down with portable lightweight crankshaft grinding machine in short notice to all over the world as they carry Indian CDC.

We have been regularly working for various models of engines like Wartsila, Daihatsu, MWM, Caterpillar, MaN, MaK, B&W, Sulzer, Bergen, Detroit Diesel, Stork Werkspoor, Pielstick, Deutz, Yanmar, MTU, Cummins, Nohab Polar, Caterpillar, Mitsubishi, Yanmar, MaK 551, MaK 552, MaK 453, MaK 451 AK, MaK 452 AK, Deutz 540, Deutz 358, Deutz 350, Pielstick PC 2.2 PC 2.5, Wartsila 524, Wartsila 824 TS, Sulzer 6 AL 25/30 and many more.

For more details regarding crankshaft grinding please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankpin Before Grinding
Crankpin Before Grinding
Crankshaft Grinding Service on Moving Vessel
Crankshaft Grinding Service on Moving Vessel

Crankshaft Repair Services And Tools

Crankshaft repair is required in case of the following abnormalities observed in the crankshaft

  • Development of taper and ovality in crankpin and main journal of the crankshaft in access of tolerances stipulated by the manufacturer.
  • Development of bearing line marks, pitting, and rough surface.
  • Damage of radius profile due to accident or seizure of bearing of crankpin or main journal.
  • Development of crack and variation in hardness of the crankpin and main journal of the crankshaft.
  • Loss of alignment of the crankshaft.

Crankshaft repair is undertaken by RA power solutions of the crankpin and main journal of the crankshaft diameter ranging from 35mm to 700mm. Crankshaft repair is undertaken by experienced technicians who have been specifically trained in our workshop on a dummy crankshaft, the company has experience of more than four decades in crankshaft repair services.

Crankshaft repair
Crankshaft repair
Crankshaft repair machining
Crankshaft repair machining

The on-site grinding equipment designed and manufactured by RA power solutions can maintain a close tolerance after crankshaft grinding within 0.02mm and the surface finish which is far superior to international standards. The crankshaft grinding machine has a main frame manufactured out of titanium steel which makes it lighter and vibration-free during operation. The grinding of the crankshaft is possible even while sailing of the vessel and there is no requirement of holding the vessel at anchor or a port for crankshaft repair.

On-site crankshaft repair

RA Power Solutions is a leading provider of specialized crankshaft repair services and innovative crankshaft repair tools. With a team of highly skilled technicians and engineers, we offer comprehensive solutions for repairing damaged or worn-out crankshafts in various industries. From onsite inspections to comprehensive repairs, we are equipped to handle all aspects of crankshaft maintenance. Our advanced crankshaft repair tools, designed with precision and durability in mind, streamline the process, guaranteeing swift yet reliable service.

All the crankshafts repaired by RA power solutions are guaranteed for a satisfactory performance we have successfully executed more than 10,000 crankshaft repair jobs. The services of crankshaft grinding and crankshaft repair are offered at low cost and our technicians carry CDC of Indian origin, Panama, and Pallav.

Contact numbers for rajshahani@rapowersolutions.com, info@rapowersolutions.com, and +91 9582647131 and +91 9810012383 are available for more information on crankshaft repair services.

Crankshaft Repair | Crankshaft Grinding and Crankshaft Polishing – RA Power Solutions

The concept of onsite repair of crankshaft is getting popular with the introduction of a portable lightweight on-site crankshaft grinding machine. Now it is possible to undertake crankshaft repair, crankshaft grinding and polishing on site without dismantling the crankshaft from the engine.

On-site Crankshaft Repair, Crankshaft Grinding, and Crankshaft Polishing costs low with minimum downtime and inconvenience as it does not require removal of crankshaft from the engine block, packing, and transportation to the designated workshop for repair by grinding or polishing process.

Advantage of trusting RA Power solutions

  • First company based in Asia having experience of four decades in Crankshaft Repair, Crankshaft Grinding and Crankshaft Polishing.
  • All repairs of crankshaft and process followed for grinding of crankshaft and polishing of crankshaft are approved by class agencies of repute like DNV, Lloyds and various inspecting organisations spread all over the world.
  • The repair of crankshaft is executed with a guarantee for the satisfactory performance, the pre and final inspection reports before and after grinding and polishing crankshaft are submitted.
  • Technicians executing the repair of crankshaft onsite are highly skilled, trained in our factory on a dummy crankshaft in order to understand the techniques for successful repair of the crankshaft. Some of our technicians have experience of more than 45 years.
  • The onsite inspection and polishing of crankshaft repair is recommended to enhance the life of crankshaft and bearings.
  • RA power solutions offer and undertake inspection and polishing of crankshaft on board a vessel at a nominal cost.
  • During our working of four decades on diesel power plant, shipping companies we have undertaken Crankshaft Repair, Crankshaft Grinding and Crankshaft Polishing number exceeding more than 10,000.
On-site crankshaft repair
On-site crankshaft repair

Conclusion:

RA power solutions has team of technicians with valid CDC from Panama, Palau, and India and can travel all over the world with short notice.

On-Site Crankshaft Grinding
On-Site Crankshaft Grinding
Crankpin grinding and polishing
Crankpin grinding and polishing

For more details regarding crankshaft grinding, on site crankshaft repair, onsite crankshaft grinding and polishing please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Grinding and Crankshaft Repair by Experienced Technicians – RA Power Solutions

Crankshaft grinding and crankshaft repair are important for satisfactory performance of engine. RA Power Solutions Pvt. Ltd. has been undertaking crankshaft repair onsite by portable, light weight crankshaft grinding machine. The crankshaft repair is executed of crankshaft diameter ranging from 60 mm to 700 mm.

We have team of trained and dedicated technicians who are deputed to the site with crankshaft grinding machine along with necessary instruments. The crankshaft repair is undertaken without removing the crankshaft from the entablature.

Crankshaft Grinding of Wartsila Diesel Engine
Crankshaft Grinding of Wartsila Diesel Engine

The crankshaft grinding machine used to undertake crankshaft repair is of latest design having minimum vibrations. This facilitates our technicians to undertake crankshaft repair even while the vessel is sailing. The tolerance after crankshaft grinding and crankshaft repair is maintained within 10 to 20 microns in terms of taper and ovality.

The repair of crankshaft and overhauling of engine while sailing of the vessel between two ports results to the considerable saving to the ship owners as there is no need of holding the vessel at port or anchorage.

The crankshaft repair executed by us is guaranteed for the satisfactory performance. As on date we have executed more than 10,000 repair of crankshaft all over the world.

Crankshaft Grinding of MAN Diesel Engine
Crankshaft Grinding of MAN Diesel Engine

For more information on in situ crankshaft grinding machine and grinding of crankshaft please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.