On-Site Crankshaft Grinding Machine | Crankshaft Polishing Machine

Crankshaft grinding machines are designed to maintain the accurate tolerances as per the engine manufacturer’s recommendation.

Generally, it is observed that even for the higher diameter of crankpin and main journal of the crankshaft the tolerances do not exceed more than 0.05mm in order to achieve such close tolerances of crankpin and main journal of crankshaft RA power designs and manufactures on-site crankshaft grinding machine which has the capability to maintain the close tolerance of even 0.01mm/0.02mm which is far better than the close tolerance specified by the engine manufacturers.

The on-site crankshaft grinding machine and crankshaft polishing machine manufactured by RA power solutions has the following features:

  • Crankshaft grinding machine is designed in a way that it can be inserted from the inspection window of the engine block thus there is no need of removal of the crankshaft from the engine block.
  • In case of space restrictions, RA power has the capability to design the equipment according to the space available on site for grinding or polishing of crankshaft/turbine/alternator shaft/rotor shaft etc…
  • The on-site crankshaft grinding machine is lightweight portable and can be easily carried to the site all over the world. The crankshaft grinding machine is packed in the suitcase and is carried as accompanied baggage accepted by all international airlines.
  • The main body of crankshaft grinding equipment is manufactured out of titanium alloy which is lightweight and can absorb the vibrations this feature of crankshaft grinding machine facilitates RA power technicians to undertake crankshaft repair on board the vessel while it is sailing, maintaining the close tolerances within 20 microns.
  • Crankshaft grinding machine designed and manufactured by RA power can presently work up to 700mm diameter which we are in process of extending up to 1000mm.
Crankshaft grinding machine for repair and grinding
Crankshaft grinding machine for repair and grinding
Crankpin grinding on board the vessel
Crankpin grinding on board the vessel

Conclusion

RA Power has sold more than 70 crankshafts grinding machines all over the world which are performing satisfactorily the cost of the machine is low and is affordable for repair workshop, shipping company, power plants, etc…

For more information on onsite crankshaft polishing machine, crankshaft grinding machine, or onsite grinding and repair by crankshaft machine email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Grinding Machine -Crankshaft Repair Tools- Mobile Machining of Crankshaft

In case of failure of crankshaft or bearing on a vessel/stationary power plant it results to extremely high cost for repairs and with long downtime. RA Power Solutions manufactures and exports onsite and insitu crankshaft grinding, and crankshaft grinding machine which saves considerable cost of repair and save time as disassembly of the crankshaft and transport to the workshop is not required.

Portable Crankshaft Grinding Machine
Portable Crankshaft Grinding Machine

The insitu crankshaft grinding machine performs and delivers the same quality standards which are achieved by old-designed, conventional bench-type crankshaft grinding machine.

Advantages of using RA Power Solutions Onsite Crankshaft Grinding Machine and Mobile Machine:

  • The company having more than 40 years of experience in grinding and repair of crankshafts of high-capacity marine and industrial engines and understands the importance of maintaining tolerances as per OEMs.
  • It is a highly advanced technology grinding machine which is designed to take the stress while machining and polishing of crankshaft, crankpin, and main journal.
  • Crankshaft Grinding Machine is lightweight and compact and can be easily taken to the site all over the world as accompanied baggage.
Crankshaft Grinding Machine Packed For Dispatch
Crankshaft Grinding Machine Packed For Dispatch
Crankshaft Grinding Machine Accessories Packed for Dispatch
Crankshaft Grinding Machine Accessories Packed for Dispatch
  • Customized tooling adapting to all makes of engine and models. Machine available in the range of 60 mm to 700 mm.
  • Onsite grinding of crankpin and main journal is possible with this grinding tool.
  • Onsite Crankshaft Machine is easy to operate and training is provided.
  • Machine body is made from titanium which results to the minimum vibration while in operation. Machines can be used on vessel while sailing.
  • The machine is designed to undertake onsite repair of crankshaft of all popular model of engines like Yanmar, Wartsila, Daihatsu, Man B&W, Mirrlees Blackstone, Ruston & Caterpillar, etc.

The company has sold more than 70 machines all over the world. It is highly recommended for repair workshops, power plants, shipping, and engineering companies.

For more information on crankshaft repair tools, and crankshaft grinding, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Grinding of Crankshaft on a Moving Vessel
Grinding of Crankshaft on a Moving Vessel
Grinding of Crankshaft in a Power Plant by Crankshaft Grinder
Grinding of Crankshaft in a Power Plant by Crankshaft Grinder
Grinding of Crankshaft on VBlock by Crankshaft Grinding Machine
Grinding of Crankshaft on VBlock by Crankshaft Grinding Machine

Crankshaft Grinding Machine for Small Diameter – RA Power Solutions

The Introduction of Onsite Crankshaft Grinding Machine, Insitu Crankshaft Polishing and Grinding Machine, and Crankshaft Machining, there is no need of removing the Crankshaft and sending it to the work shop as now it is possible to undertake crankshaft grinding and crankshaft repair with revolutionary design of Onsite Crankshaft Grinding Machines manufactured by RA Power solutions.

Onsite grinding of crankshaft without removing it from the engine block is undertaken by taking the reference of radius fillet.

The onsite crankshaft grinding machine is placed on both side of the radius of the crankpin and tool rotates undertaking grinding and polishing of crankshaft. This process of crankshaft grinding by insitu crankshaft grinding machine is successful generally for the diameter of the crankpin of 200 mm and above having a bearing width of 125 mm minimum.

Crankshaft Grinding Equipment from 30 mm Diameter
Crankshaft Grinding Equipment from 30 mm Diameter
Insitu Crankshaft Grinder
Insitu Crankshaft Grinder

For the smaller diameter of the crankpin, it is not possible to undertake the grinding by taking the reference of radius fillet due to the space constraints.

RA Power Solutions has introduced a compact, easy to operate onsite crankshaft grinding machine which is suitable for grinding and polishing of small diameters of the crankpin above 30 mm. The crankpin bearing width can be as small as 30 to 40 mm. With this latest technological advance crankshaft grinding machine, it is easy to grind the smaller diameter of the crankpin having smaller crankpin bearing width.

The crankshaft grinding machine has the main features of machining, grinding and polishing of the crankpin. The tolerances in terms of taper, ovality, and surface finish are maintained far better than the manufacturer’s recommendation.

Onsite Grinding Machine for Small Diameter
Onsite Grinding Machine for Small Diameter

RA Power Solutions having 4 decades of experience in in situ crankshaft grinding have executed successfully repair of more than 11,000 crankshaft all over the world and are leaders in this field.

For your requirement of portable onsite crankshaft machine, crankshaft grinding machine, crankshaft grinding, and insitu crankshaft grinding machine you may write us at info@rapowersolutions.com.