Crankshaft Archives - Page 2 of 2

Crankshaft Grinding and Crankshaft Repair by Experienced Technicians – RA Power Solutions

Crankshaft grinding and crankshaft repair are important for satisfactory performance of engine. RA Power Solutions Pvt. Ltd. has been undertaking crankshaft repair onsite by portable, light weight crankshaft grinding machine. The crankshaft repair is executed of crankshaft diameter ranging from 60 mm to 700 mm.

We have team of trained and dedicated technicians who are deputed to the site with crankshaft grinding machine along with necessary instruments. The crankshaft repair is undertaken without removing the crankshaft from the entablature.

Crankshaft Grinding of Wartsila Diesel Engine

The crankshaft grinding machine used to undertake crankshaft repair is of latest design having minimum vibrations. This facilitates our technicians to undertake crankshaft repair even while the vessel is sailing. The tolerance after crankshaft grinding and crankshaft repair is maintained within 10 to 20 microns in terms of taper and ovality.

The repair of crankshaft and overhauling of engine while sailing of the vessel between two ports results to the considerable saving to the ship owners as there is no need of holding the vessel at port or anchorage.

The crankshaft repair executed by us is guaranteed for the satisfactory performance. As on date we have executed more than 10,000 repair of crankshaft all over the world.

Crankshaft Grinding of MAN Diesel Engine

For more information on in situ crankshaft grinding machine and grinding of crankshaft please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Grinding – RA Power Solutions

Crankshaft grinding is undertaken by RA Power Solutions having four decades of experience in repair of crankshaft. We have technicians who are trained in our workshop giving them the job training for Grinding of crankshaft and repair of Crankshaft.

We use latest design of crankshaft grinding equipment which is vibration free and is capable to maintain close tolerances in terms of taper and ovality. Crankshaft grinding and crankshaft polishing is done in one setting thus reducing the time of crankshaft repair considerably.

Crankshaft grinding and repair is also undertaken on board the vessel and while the vessel is sailing.

Crankshaft Grinding Machine- Vibration Free

If you are in need of on site crankshaft grinding and repair, on-site crankshaft repair, and crankshaft polishing, please contact RA Power today. We will be happy to answer any of your questions. Dial +91 9582647131 or +91 9810012383 and email info@rapowersolutions.com, rajshahani@rapowersolutions.com for more detail.

Crankshaft Repair by Portable Grinding and Polishing Machine – RA Power Solutions

RA Power Solutions has four decades of experience undertaking grinding and polishing of crankshaft. We can undertake onsite grinding and polishing of crankshaft from 50 mm to 700 mm. Team of experienced technicians are deputed to the site with lightweight, portable crankshaft grinding machine. The repair of crankshaft is done without removing the crankshaft from the engine block. This saves time and cost involved in disassembly of crankshaft, packing, and transportation of crankshaft to the workshop.

Worldwide the repair of crankshaft in workshop is outdated. We depute our technicians all over the world with portable equipments for repair of crankshafts. The repair is executed strictly as per the manufacturer’s specifications and tolerances. The crankshaft repairs are guaranteed for satisfactory performance.

Repair of Crankshaft by Crankshaft Grinding Machine

The recent introduction of vibration-less portable onsite crankshaft grinding machine facilitates us to execute crankshaft repair while vessel is sailing.

Our technicians have seaman passports and they can board the vessel from one port and disembark from another port. Thus, saving the cost of anchorage or stay at port.

Offshore Grinding of Crankshaft is in Process

We also manufacture crankshaft grinders which are priced low and easy to operate. These revolutionary machines are recommended for shipping companies, repair workshop heavy engineering company, etc.

For more information, call us at +91 – 124 – 4378292, +91 9582647131, or email us at rajshahani@rapowersolutions.com, info@rapowersolutions.com.

In Situ Crankshaft Grinding Services by RA Power Solutions

For almost 43 years, we have provided on site crankshaft grinding services, on-site crankshaft repair, crankshaft reconditioning, crankpin reconditioning, and marine crankshaft repair. Our engineers have received training in crankshaft production facilities in Europe and the United States as well as crankshaft grinding services.

It is observed that due to seizure of bearing in most of the cases, crankshaft loses its alignment and develops bend. The alignment of crankshaft is important and it is maintained at the time of machining and grinding of crankshaft.

RA Power Solutions undertakes straightening of crankshaft onsite irrespective of the length of crankshaft, diameter of CR pin and main journal. The straightening of crankshaft is done by peening procedure for which our technicians are trained. Number of jobs has been successfully executed for straightening and onsite grinding of crankshaft.

Grinding of Crankshaft by Crankshaft Grinder

At RA Power, we specialize in precision Crankshaft Grinding, a critical process that restores the functionality and integrity of crankshafts for various industries, including automotive, marine, and industrial applications. Our state-of-the-art equipment and skilled technicians ensure the highest level of accuracy and surface finish, extending the life and performance of your crankshafts.

Our specialized team and advanced machinery ensure that your crankshafts are meticulously restored to their original specifications.

Grinding of Crankshaft on VBlock by Crankshaft Grinding Machine

Insitu Crankshaft Grinding Machine from Crankcase Window

RA Power Solutions has recently supplied a crankshaft grinding machine ranging from 220 to 260 mm in Diameter to a Bangladesh-based client. This is the first onsite crankshaft grinding machine to be sold in Bangladesh.

In situ Straightening of Crankshaft is undertaken by the pining process, this in situ Crankshaft Repair saves Crankshaft from rejection. Technicians are specially trained for on-site repair of Crankshaft.

For more information on crankshaft grinding services, in situ crankshaft grinding machine, on site crankshaft grinding, crankshaft grinding machine, and insitu crankshaft polishing email us at info@rapowersolutions.com or rajshahani@rapowersolutions.com and call us at +91 9810012383,+91 9582647131.

Revolution in Crankshaft Grinding- RA Power Solutions

revolution in engineering 11

Good News for Shipping Companies, Power Plants and Repair Workshops.

Crankshaft grinding machine up to 700 mm diameter is designed, developed and manufactured by RA Power Solutions. Machine is having following features:

Crankshaft Grinding Machine Design: Machine is portable; light weight and can be carried to the site. Nowadays, there is no need of disassembly of complete engine.

Operation of Crankshaft grinding machine: The machine is operated pneumatically or by electrical motor. The design is so simple and machine can be easily operated by a skilled technician.

Quality: Crankshaft grinding machine is capable of maintaining close tolerance in terms of taper and ovality up to 20 microns and can also achieve the surface finish as per the International standards.

Training: RA Power Solutions Pvt. Ltd. provides training to the clients, and technicians for the duration of 3 days. The assembly, operation, and maintenance of the machine are explained.

Cost of Machine: Presently, shipping companies and power plants having high-capacity diesel generating sets have no option but to call for technicians from the companies based in Norway, Singapore, UK and various countries by paying exorbitant amount and travel expenses. The Crankshaft grinding machine is manufactured by RA Power Solutions is very reasonably priced and the cost can be recovered in 1 or 2 jobs of repairs.

We have supplied more than 60 In situ crankshaft grinding machines all over the world which are performing satisfactory.

Disassembly of Crankshaft Grinding Machine with Pneumatic Motor

Disassembly of Crankshaft Grinding Machine

Assembly of Crankshaft Grinding Machine in Progress

Assembly of Crankshaft Grinding Machine with Pneumatic Motor

Packing in Progress- Insitu Crankshaft Grinding Machine

Onsite Crankshaft Grinding Machine Ready for Dispatch

WORKING OF ONSITE CRANKSHAFT GRINDING MACHINE (400-450mm)

For more information on revolution in crankshaft grinding contact us today by please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Portable Crankshaft Grinding and Polishing Machine | On-Site Machining Services – RA Power Solutions

The large bench type crankshaft grinding and polishing machines are outdated and are replaced by light weight, portable onsite grinding and polishing machine. The machine is driven either by pneumatic motor or is electrically operated.

The objective of using pneumatic motor is to make machine compact which can be inserted from the inspection window of the engine block for grinding of crankpin and main journal.

Crankshaft Grinding and Polishing

Portable Crankshaft Grinding and Polishing Machine is light weight and can be carried to the work site by the technicians. It is easy to assemble and operate. Any technician with machine shop experience can easily operate this machine. The crankshaft grinding and polishing machine is capable of maintaining taper, ovality and high surface finish after grinding operation and all the dimensions of crankpin or main journal can be controlled as per the manufacturer’s requirement.

Assembly of Insitu Crankshaft Grinding Machine

RA Power Solutions Pvt. Ltd. designs and manufactures the onsite crankshaft grinding and polishing machine as per the customer’s requirement. We have capability of designing and manufacturing the grinding machine up to 700 mm in terms of diameter.

More than 60 crankshaft grinding and polishing machines have been supplied all over the world which are performing satisfactory. The cost of on site machining services is very low.

For more information on portable crankshaft grinding and polishing, on site crankshaft grinding, in situ crankshaft grinding, on site machining services and portable onsite in-situ grinding contact us at email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Importance of Hardness in Crankshaft – RA Power Solutions

The hardness of crank pin and main journal of crankshaft is of great importance for the satisfactory performance of the crankshaft. In case of low RPM diesel engine, the crankshafts are not hardened and the hardness is achieved by the metallurgical properties. In case of high RPM engine, crankshafts are hardened. The most common process followed by the manufacturers of crankshaft grinding machine is to go for induction hardening.

Due to seizure of bearings, the temperature goes high and the hardness increases. The increase in hardness makes the crankshaft brittle resulting to the development of crack.

RA Power Solutions Pvt. Ltd. suggests that whenever seizure of bearings takes place it is important that crankshaft hardness is checked and presence of crack should also be checked either by dye penetrant process or Magnaflux.

In cases of this form of failure, it is typically seen that hardening occurs, which results in the development of hard spots and hard areas next to the soft sections, even up to the scale of 700 HB. According to the manufacturer’s specifications, the extraordinarily high increase in the crankpin journal hardness is not desirable so the crankshaft is heated up and annealed.

Onsite Crankshaft Grinding in a Power Plant

Crankpin After Repair by Crankshaft Grinding Machine

In order to reduce the hardness and bring it to the limits specified by the manufacturers, RA Power Solutions has undertaken the annealing process in-house and have also availed the services of leading well-known European companies offering annealing services.

Author is Managing Director of RA Power Solutions Pvt. Ltd. having almost four decades of hands on experience in providing consultancy, repair and supply of new and reconditioned crankshafts for high capacity diesel engine. More than 2000 crankshaft have been successfully repaired all over the world, some of which were even rejected by reputed engine manufacturers.

For more information on onsite crankshaft grinding, grinding of crankshaft, crankshaft repair of high-capacity diesel engine email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Introduction to RA Power Solutions Pvt. Ltd., India

Company is providing on site repairs of major components of diesel engine, pumps, compressors and all type of rotary equipments mainly crankshaft, engine block, cylinder heads, liners. The repairs are undertaken by trained and experienced technicians equipped with latest breed of specially designed and developed portable machining equipments. Repairs are executed strictly as per the guidelines and tolerances stipulated by the manufacturers. Company is involved in supplying spare parts and supporting equipments used in diesel power plant. The parts and the supporting equipments are directly sourced from the OEMs and are competitively priced. White metal bearings are manufactured as per the drawing or sample. Rebabbitting of old bearing is undertaken by centrifugal process. The white metal used is sourced from the reputed companies and in house facilities for quality checks are in place.

For more details regarding onsite crankshaft grinding, in situ crankshaft grinding machine, rebabbitting of bearing, engine overhauling, and engine block repair, please email us at rajshahani@rapowersolutions.com, or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.